Idea for hotting up your unsightly arcade PSU for SG use!!

John_Smith

B. Jenet's Firstmate
Joined
Jun 9, 2003
Posts
400
It's easy to put up with nasty looking techy supergun apparatus when one starts out building this sort of stuff. Hell it may even have a certain rustic charm to it, but after a while one begins to pine for some basic aesthetic value. Thus, my idea to cover up the multitude of (visual) sins bulky PC or arcade PSU's spew forth as part of a Supergun rig!! Yep the Jameco PSU's have unobtrusive aesthetics in spades, but if ya need more punch on the current side than a Jameco can provide; perhaps you even require that rarely utilized -5v supply then an arcade or AT PSU may be your only realistic option. Time to chop that perfectly good (though bulky) PSU open, break out the soldering iron and go to town damnit!!

The tidy extruded aluminium housing was sourced from Hammond Manufacturing in Canada for around US$15-$20 and the rest of the bits were either recycled from other projects, dead ATX PSUs or bought from a trusty electronics outlet. Not a real big deal cost wise which is good.

Considering the trouble I was going to, I thought I'd add some extra functionality like daisy chainable AC in/outputs, the two DC outputs in order to run a pair of Superguns simultaneously and for the hell of it the misc DC outputs on the front of the unit to run assorted electronic equipment that require Vcc, +12v,-5v and GND such as video encoders etc during testing.

By the way, I haven't tried giving this treatment to a PC PSU but with a bit of hackery I'm sure it could work.

01.jpg


Right side and rear of unit. Small square rubber feet allow it to stand on its end PS2 style which can save on some space. main AC power switch, 2x 3 pin mini microphone jacks for compact DC output ports, Standard AC input and above that, the Vcc adjustment pot cover.

02.jpg


Other end showing 2x 40mm cooling fans and AC output. I just can't seem to source another fan grille which is really pissing me off. Very uncommon it would seem. If anyone can help me out with a used one they have kicking around (matching the one already attached) shoot me a PM, I'll pay ya for it of course!! ;)

04.jpg


Unit standing on end with arty lookin vent holes on underside and PCB fixing screws.

07.jpg


Showing the Vcc adjustment pot access. Had to make this from a grommet and a chopped up PCB mounting clip. Not ideal but it does the job nicely!

13.jpg


Close Up of business end in full flight

08.jpg


Overall shot with unit powered. The red LED is only lit when the front DC outputs are active. Switch is used purely to isolate these output terminals.

14.jpg


Shows size differential with my current Supergun. Make a nice couple :D

BothHalvesinner.jpg


Last shot shows the inner workings. Note: I had to add some 3rd party heat sinks to the main voltage regulators so it didn't go into melt down after being stripped of its original housing. The dual 40mm fans keep those heat sinks ice cold (well maybe not ice cold ;) )

I've really put this thing through its paces too, I've gone ahead and run a fully laden MV-4F and a CPS-2 board off this thing on 2 guns simultaneously for the best part of a day straight and kept checking the thermal issue and its like "meh!" no matter what I throw at it so I'm happy!!! :buttrock: I've made up a pair of 2m cables to use on this unit so I can have it well away from the supergun which is also nice. Oh, and strangely enough, I really do use it as part of a regular test rig to power other electronic devices.........seriously I do ;) God damn I'm a geek on this shit!
 

300wins

Conan The Librarian,
Joined
May 29, 2003
Posts
1,631
You sure come up with strange stuff. But nice work. I wish I could make stuff that wasn't ghetto looking. :(
 

John_Smith

B. Jenet's Firstmate
Joined
Jun 9, 2003
Posts
400
300wins said:
You sure come up with strange stuff. But nice work. I wish I could make stuff that wasn't ghetto looking. :(

LOL cheers man! Tis always good to have some 'quirk' value I guess......... :D
 

NGT

J. M Club, ,
20 Year Member
Joined
Jul 20, 2002
Posts
4,742
looks great! Nice looking wiring too :)
 

norton9478

So Many Posts
No Time
For Games.
20 Year Member
Joined
Oct 30, 2003
Posts
34,074
I found a way to fit an ATX PSU inside a sega Saturn Shell.......
 

John_Smith

B. Jenet's Firstmate
Joined
Jun 9, 2003
Posts
400
norton9478 said:
I found a way to fit an ATX PSU inside a sega Saturn Shell.......

Nice man! I'd love ta see some pics if you've taken any

And cheers for the props NGT!!
 

C.A.R25

Genjuro's Frog
Joined
Aug 8, 2004
Posts
1,136
NICE supergun man...

Nice and neat... better looking that many commertial ones ;)
 

Kristoff

Another Striker
Joined
Apr 19, 2001
Posts
313
That's absolutely great looking!

The SuperGun was sharp too. Out of curiousity what did you use to cut the holes in the alluminum for the SuperGun? I haven't had any luck with working with metals...
 

John_Smith

B. Jenet's Firstmate
Joined
Jun 9, 2003
Posts
400
Kristoff said:
That's absolutely great looking!

The SuperGun was sharp too. Out of curiousity what did you use to cut the holes in the alluminum for the SuperGun? I haven't had any luck with working with metals...


Thanks for the good cheer guys! On the subject of the cut-outs for the D15 connectors, it was done the hard way. I drilled out the bulk of the metal and then used a small hack saw blade and files to remove the rest. Very tedious, but I made sure not to rush it and they came out nice and tidy. I too wish there was some secret, quick'n easy way to do these but so far no luck on that front! :(

I did make a template out of paper so I could mark them out accurately though. A good guide is always gonna help. ;)
 
Top